Researcher

Voltmeter Design and Implementation for High Pot Tester

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Project Image
Project Image

Industrial Project

Industrial Supervisor

  1. ENG. Laksith Sirisena

In terms of the electrical testing process, a high voltage is applied to assets to assess the adequacy of their electrical insulation in withstanding voltage transients and to ensure that the insulation meets the required standards, without being marginal.

This particular type of testing is commonly performed during commissioning tests in conjunction with Insulation Resistance (IR) testing. Its purpose is to identify significant flaws within the insulation system and detect any insufficient creepage or clearance distances that may have arisen during the manufacturing or installation stages.

It is important to note that Hipot testing is primarily effective in detecting major defects and issues. In order to identify and locate smaller defects, we employ the same 50Hz power supply to conduct offline PD measurements on switchgear.

To carry out this testing, we use a Hi pot tester. However, the voltage dividing part of the instrument was damaged during my internship period, which hinders the ability to obtain accurate voltage measurements. By resolving and repairing the issue with the voltage measuring component, I could provide a genuine industrial solution.

  1. Identify the damaged voltage dividing part: Inspect the high-pot tester and identify the specific component or circuit that is responsible for voltage division and measurement. This may involve examining the internal circuitry, circuit diagrams, or consulting the instrument's documentation.
  2. Replace or repair damaged components: If you can identify the specific component that is damaged, you may try to replace it with a suitable replacement component. Alternatively, if the damage is due to a loose connection or broken wire, you can repair it by soldering or re-establishing the proper connection.
  3. Verify component specifications: Ensure that the replacement component or the repaired part meets the required specifications for voltage measurement. Check if the voltage range, accuracy, and other parameters are suitable for your intended applications.
  4. Calibration and testing: Once the damaged component is replaced or repaired, calibrate the high-pot tester to ensure accurate voltage measurements. Use a known voltage source within the range of the instrument and compare the measured values with the expected values. Adjust any calibration settings if necessary.
  5. Safety precautions: When working with high voltage equipment, always prioritize safety. Make sure you are following proper safety procedures, including wearing appropriate personal protective equipment (PPE) and working in a controlled and isolated environment. Double-check all connections and insulation to prevent any potential hazards.

Skills

  • Electrical testing
  • Insulation resistance testing
  • Troubleshooting
  • Problem-solving
  • Circuit inspection
  • Component identification
  • Circuit diagram analysis
  • Documentation review
  • Component replacement
  • Component repair
  • Technical knowledge of electrical circuits
  • Verification of component specifications
  • Calibration of instruments
  • Repairing voltage dividing parts
  • Safety procedures in high voltage environments
  • Use of personal protective equipment (PPE)
  • Accuracy in voltage measurements
  • Calibration adjustment